As a professional round aluminum plate factory, Haomei Aluminum has certain advantages and strengths in round aluminum disc products. The round aluminum plate factory is able to produce aluminum round discs in a variety of specifications, covering different diameters, thicknesses and alloy materials.
Specification offered by round aluminum plate factory:
- Diameter: The diameter of round aluminum plate can range from 20mm to 1200mm, and common specifications include 100mm, 200mm, 300mm, 400mm, 500mm, and even larger.
- Thickness: The thickness range of round aluminum plate is generally between 0.2mm and 5mm, and the specific thickness can be customized according to customer requirements.
- Alloy grade: Common aluminum alloy grades of aluminum discs include 1050, 1060, 1070, 1100, 3003, 5052, 6061, etc. Different aluminum alloys have different physical and chemical properties.
- Tempers: The tempers of round aluminium plate including O, H12, H14 and so on.
- Surface treatment: Surface treatment such as anodizing, painting, polishing, etc. can be done as needed to meet different application requirements.
The production process of round aluminum plate usually includes the following steps:
1. Raw material preparation:
Selecting aluminum coils or sheets that meet the requirements as raw materials and ensuring their quality meets the production standards.
2. Uncoiling and Cutting:
Aluminum coils are unrolled using an uncoiler and cut into appropriately sized blanks using cutting equipment. This step is usually done on automated production lines to increase productivity and accuracy.
3. Stamping and forming:
The cut blanks are put into a stamping machine and stamped into the desired round aluminum plate through a die. Stamping speed and pressure need to be controlled during the stamping process to ensure the size and shape accuracy of the aluminum round plate.
4. Quality Inspection:
The quality inspection of the stamped and formed aluminum round plate includes the inspection of size, shape and surface quality. Unqualified products will be rejected or re-processed.
5. Follow-up processing:
According to the customer's demand, the aluminum discs will be subject to subsequent treatment, such as cleaning, polishing, painting, etc. These processing steps can improve the surface quality and corrosion resistance of aluminum round plates.
6. Packing & Shipping:
Pack the qualified aluminum discs, and mark and ship them according to customers' requirements. It is necessary to ensure that the aluminum discs will not be damaged or deformed during the packing process.
Production features and advantages
- High degree of automation:
Aluminum round plate factories usually adopt automated production lines for production, which reduces manual intervention and errors and improves production efficiency and product quality.
- High production efficiency:
The stamping equipment on the production line has high-speed stamping capacity, which can produce tens to hundreds of round aluminum plates per minute, greatly improving the production efficiency.
- High raw material utilization rate:
By optimizing the tooling design and production process, the aluminum round plate factory can maximize the use of raw materials and reduce scrap and waste.
- Customized production:
Aluminum discs factory can customize production according to the specific needs and specifications of customers, providing personalized products and services.
To sum up, the round aluminum plate factory can produce aluminum discs with various specifications and ensure product quality and production efficiency through automated production lines and advanced production processes. At the same time, the factory can also provide customized production services to meet customers' individual needs.